Isingeniso seCarbide CNC Machining

I-Carbide iyinsimbi eqinile kakhulu, yesibili ngemva kwedayimane ngobulukhuni futhi iqine kakhulu kunensimbi nensimbi engagqwali.Ngesikhathi esifanayo, isisindo sayo silingana negolide futhi isisindo esiphindwe kabili kunesensimbi.Ngaphezu kwalokho, inamandla amahle kakhulu nokunwebeka, ingagcina ubulukhuni emazingeni okushisa aphezulu, futhi akulula ukuyigqoka.Ngakho-ke, izinto ze-carbide zivame ukusetshenziswa emikhakheni yokukhiqiza yezimboni njengamathuluzi okucubungula insimbi kanye nezibunji.

Okuqukethwe

Ingxenye yokuqala: Iyini i-carbide materials?

Ingxenye Yesibili: Kuyini ukusetshenziswa kwezinto ze-carbide?

Ingxenye Yesithathu: Yibuphi ubunzima ekusetshenzisweni kwengxenye ye-carbide?

Ingxenye yokuqala: Iyini i-carbide materials?

I-carbide enosimende yenziwe nge-tungsten carbide ne-cobalt.I-Tungsten carbide iyinto enephuzu eliphezulu lokuncibilika.Kudingeka ukuthi igaywe ibe yimpushana bese ikhiqizwa ngokushisa okuphezulu nokuqina, futhi i-cobalt yengezwa njengento ebophayo.I-Tungsten ivela ikakhulukazi eChina, eRussia naseNingizimu Korea, kanti i-cobalt ivela eFinland, eCanada, e-Australia naseCongo.Ngakho-ke, ukwenza ama-alloys ama-superhard kudinga ukubambisana komhlaba wonke ukuze kusetshenziswe le nto emangalisayo emikhakheni ehlukahlukene. titanium-cobalt (niobium).Okusetshenziswa kakhulu ekukhiqizeni i-tungsten-cobalt ne-tungsten-titanium-cobalt cemented carbide.

I-carbide enosimende iya ngokuya isetshenziswa emishinini ye-CNC, idlala indima ebalulekile ekuthuthukiseni ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo.

Ukuze wenze i-super hard alloy, kuyadingeka ukugaya i-tungsten carbide ne-cobalt ibe yimpuphu ecolekile, bese kushisa futhi kuqiniswe ekushiseni okuphezulu (1300 ° C kuya ku-1500 ° C) ukuze kuqiniswe impahla.I-Cobalt yengezwa njengento yokubopha ukusiza izinhlayiya ze-tungsten carbide zinamathelane.Umphumela uyinsimbi ehlala isikhathi eside enendawo yokuncibilika engu-2900 ° C, okwenza imelane namazinga okushisa aphezulu futhi ifaneleke kahle ekufakweni kwezinga lokushisa eliphezulu.

Ingxenye Yesibili: Kuyini ukusetshenziswa kwezinto ze-carbide?

I-carbide enosimende inezinhlobonhlobo zezinhlelo zokusebenza.Emkhakheni wokukhiqiza izimboni, isetshenziswa kakhulu ekwenzeni amathuluzi okusika okucubungula insimbi njengamathuluzi okugaya i-CNC, imishini yokugaya i-CNC, kanye ne-CNC lathes.Ngaphezu kwalokho, ingasetshenziswa ukwenza isikhunta samathini e-aluminium njengekhofi ekheniwe neziphuzo, isikhunta se-powder sezingxenye zenjini yezimoto (izingxenye ze-sintered), kanye nokubunjwa kwezingxenye ze-electronic ezifana nomakhalekhukhwini.

Mayelana nokukhiqiza nokucubungula, ukubaluleka kwe-super hard alloy kuyabonakala.Ngenxa yokuqina kwayo okuhle kakhulu namandla, ama-alloys ama-superhard asetshenziswa kakhulu emishinini yokwenza izinto njengamathuluzi okusika insimbi, amathuluzi okubhoboza, imishini yokugaya kanye nezinsimbi.Ngaphezu kwalokho, ingasetshenziswa ukwenza i-aluminium can isikhunta ikhofi ekheniwe kanye neziphuzo, isikhunta se-powder sokubumba izingxenye zenjini yezimoto (izingxenye ze-sintered), kanye nokubunjwa kwezingxenye ze-electronic ezifana nomakhalekhukhwini, njll.

Kodwa-ke, ama-alloys ama-superhard awagcini nje emkhakheni wokucubungula insimbi nokukhiqiza.Ingase futhi isetshenziselwe ukuchotshozwa kwamatshe aqinile, njengokwakhiwa kwemihubhe yesihlangu, nokusika imigwaqo yetiyela nezinye izinkambu.Ngaphezu kwalokho, ngenxa yezici zayo ezinhle kakhulu, ama-alloys aqinile angasetshenziswa kabanzi kweminye imikhakha ye-CNC machining.Isibonelo, amathuluzi okuhlinza asetshenziswa emkhakheni wezokwelapha, izinhlamvu nama-warhead emkhakheni wezempi, izingxenye zenjini nama-blade ophephela wendiza endaweni ye-aerospace, njll.

Ngaphezu kwesicelo embonini, ama-alloys ama-super hard nawo adlala indima emkhakheni wocwaningo lwesayensi.Isibonelo, ingasetshenziswa ukwenza izinti ze-diffraction ku-X-ray kanye nocwaningo lwe-optical, futhi njenge-catalyst ocwaningweni lokusabela kwamakhemikhali.

carbide ingxenye machining

Ingxenye Yesithathu: Yibuphi ubunzima ekusetshenzisweni kwengxenye ye-carbide?

Ukucutshungulwa kwe-carbide enosimende akulula futhi kunezinkinga eziningi.Okokuqala, ngenxa yokuqina kwayo okuphezulu kanye nokuqina, izindlela zokucubungula zendabuko zivame ukuba nzima ukuhlangabezana nezidingo futhi zingaholela kalula emaphutheni afana nokuqhekeka nokuguqulwa komkhiqizo.Okwesibili, i-carbide enosimende isetshenziswa emasimini aphezulu, ngakho-ke izidingo zokunemba kwemishini ziphezulu kakhulu.Phakathi nenqubo yokucubungula, izici eziningi kufanele zicatshangelwe, njengamathuluzi okusika, ukulungiswa, imingcele yenqubo, njll, ukuze kuqinisekiswe ukunemba komkhiqizo.Okokugcina, izidingo zekhwalithi ephezulu ye-carbide enosimende nazo ziphakeme kakhulu.Ngenxa yokuqina kwayo okukhulu, indawo engaphezulu ilimala kalula, ngakho-ke izindlela ezikhethekile zokucubungula kanye nemishini (njengezigayi ezinembile kakhulu, amapholisha e-electrolytic, njll.) zidinga ukusetshenziswa ukuze kuqinisekiswe ikhwalithi ephezulu.

Ngamafuphi, i-carbide enosimende isetshenziswa ngokuqhubekayo ekusetshenzisweni kwemishini ye-CNC, idlala indima ebalulekile ekuthuthukiseni ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo emishinini, i-electronics, amakhemikhali, i-aerospace nezinye izimboni.I-GPM inemishini yokucubungula ethuthukisiwe kanye nobuchwepheshe obungakwazi ukucubungula izingxenye ze-supercarbide ngokuphumelelayo nangokunembile. .Isistimu yokulawula ikhwalithi eqinile phakathi nenqubo yokucubungula iqinisekisa ukuthi ingxenye ngayinye ihlangabezana nezidingo nezindinganiso zamakhasimende.

 


Isikhathi sokuthumela: Oct-30-2023